5S Workshop Checklist
Covers tool arrangement, bay cleanliness, technician workstations, equipment placement, waste handling, floor markings, safety zones, and daily housekeeping.
Sample Audit Programs
For the complete checklist, and scoring criteria download the file
1. Are all tools in the workshop stored in a designated location — shadow board, tool chest drawer, or labelled rack — with no tools left on benches, floors, or vehicle surfaces when not in use?;
2. Is each workshop bay clean and free from oil spills, used rags, discarded parts, and packaging at the time of audit?;
3. Are tool storage areas organised so any missing tool is immediately visible without a physical count?;
4. Are broken or damaged tools removed from service, tagged, and placed in a designated repair or disposal area — not left in the active tool storage for another technician to unknowingly use?;
5. Is each technician's workstation (tool chest, work bench) organised to the 5S standard, with personal items and non-work materials removed from the work area?;
6. Is workshop equipment (lifts, compressors, diagnostic tools) stored or parked in designated positions when not in use, not left blocking aisles or bays?;
7. Are consumables (rags, gloves, masking tape, oil absorbent) stocked at the point of use in defined quantities, with a replenishment trigger when stock reaches minimum level?;
8. Are PPE items (safety shoes, gloves, eye protection) available at the workstation, not stored elsewhere and fetched only when needed?;
9. Are waste oil, used filters, and contaminated materials disposed of in the correct designated containers, with containers not overfilled?;
10. Are floor markings (bay boundaries, pedestrian walkways, equipment parking zones, hazard areas) clearly visible, undamaged, and accurate?;
Customizable Audit Programs to Suit Your Business Needs
Nuestro sistema flexible le permite crear listas de preguntas personalizadas, agruparlas en programas significativos y garantizar el cumplimiento en varios departamentos. Vea una vista previa de los programas de muestra y las listas de preguntas para comprender cómo puede mejorar su proceso de auditoría con facilidad.